J-KEM Scientific’s Vape Cartridge Filling Robotic
Cartridge-filling machines can be manual, semi-automatic or fully automatic. The type you choose will depend on your production needs, space constraints and budget. J-KEM Scientific’s cartridge-filling robot dispenses up to 99% pure CBD, THC or other high viscosity materials into a pre-filled cartridge with +- 3 mg accuracy.
It also offers the highest production capacity. This means a quicker return on investment.
Increased efficiency
Cartridge filling machines are a necessity for companies that produce cannabis oils, tinctures, or other liquid products. These machines streamline the production process and make it more efficient, saving money in the long run. They also help businesses grow by allowing them to increase their production capacity.
Manual cartridge filling methods use tools like syringes to fill and cap each cart or device, and require an operator to be present during the entire process. They are inexpensive and easy to operate, which makes semi automatic vape cartridge filling machine them a good choice for small-scale operations. However, they are prone to contamination and inconsistencies in the volume of oil dispensed.
An automated cart filling machine is an ideal solution for larger-scale operations. These machines can be programmed to dispense specific amounts of oil into each cart or device, reducing the time required to fulfill orders. They are also much more reliable than manual methods, minimizing the risk of errors. The STI RF-1 is an example of a versatile semi-automatic cart filling system that works with a variety of products and offers flexible fill weight tolerances.
Reduced labor costs
The use of a cartridge filling machine reduces labor costs by eliminating the need to hand-fill each cartridge. This saves time and effort, while reducing the risk of human error that can lead to inaccurate fill levels and leaky cartridges.
However, it’s important to consider how a new machine will work within the context of your existing production capacity and anticipated future volume before investing in one. It’s also a good idea to vet equipment suppliers carefully and ask about their approach to customer support, how quickly they can send an on-site support technician when necessary, and the cost of any additional accessories or custom hardware jigs required by a particular machine.
Depending on your production needs, you may need to opt for a semi-automatic cartridge filling machine robotic that allows for a wide range of different devices and cartridge sizes. This type of machine typically requires less space and is more affordable than a fully automatic option. It is also a great choice for producers who want to ensure the oil is capped immediately after filling to prevent oxidation and leakage.
Increased productivity
Using equipment developed expressly to fill cartridges can help to enhance daily productivity, especially for producers that focus on volume. Unlike manual methods, these devices syringe filling machine can work with a wide range of sizes and shapes. In addition, they can significantly reduce the chance of mistakes that may be caused by human error.
Another benefit of using a cartridge-filling machine is the ability to produce more consistent product. This is especially important for cannabis manufacturers that want to maintain a high level of quality while minimizing costs. For example, a semi-automatic Thompson Duke distillate cartridge filler can help to improve daily productivity by filling up to five thousand cartridges per hour.
In addition, automated machines can also help to reduce the amount of time spent cleaning up between batches. In some cases, these systems may even have built-in data reporting features that can provide insight into production trends and serve as an additional quality assurance checkpoint. As the cannabis industry continues to evolve, this type of automation can be a significant advantage for manufacturers. This type of technology typically requires a larger upfront investment than manually-based techniques, but can pay for itself within a few operational years.
Reduced risk of errors
Manual cartridge filling requires a lot of hands-on work and is typically used with a variety of utensils like syringes or hotplates to keep the oil at the proper consistency for insertion. This method is much less costly upfront and does not require as big of a workspace, but it can be time-consuming and introduces errors that can result in product inconsistencies.
Fully automated cartridge filling machines offer a high level of automation in both the injection and capping processes, reducing the likelihood of errors. They also provide data-collecting elements that can be used to assess production patterns and improve quality control.
A happy medium between the fully automatic and manual options is a semi-automatic machine that offers a more controlled approach to cartridge filling. These devices are typically ideal for mid-level to larger companies that need to fulfill more quantities quickly but don’t have the space or budget for a fully automated machine.
Increased accuracy
Cartridge filling machines are designed to deliver precise dispenses, which are essential for consistency and customer satisfaction. They also help to minimize waste by minimizing overfills and underfills. They maintain high production efficiency rates and can work at a variety of volumes to suit your business’s needs.
There are many different types of cartridge filling machine robotics on the market. When choosing a machine, consider your current volume projections and long-term projections. It’s important to look for a machine that can grow with your business and is compatible with your existing cartridges, caps, and devices.
When purchasing a cartridge filling machine, look for one with automatic calibration and cleaning. This will ensure that each cartridge is filled evenly and accurately. You should also consider the reliability of the manufacturer and supplier you’re working with. Ask the company about their approach to product support, including how quickly they can send a technician to your facility to address any issues. They should also offer training and maintenance options to ensure the best possible experience for you and your team.
