Carbon Steel Pipe Factory
Stocking distributor of steel and carbon pipes for the oil & gas, electrical and aerospace industries. Also provides ancillary services such as plasma, laser and CNC cutting, bending, sawing, threading, Blanchard grinding, notching and welding. Offers standard and custom industrial galvanized pipe in sizes up to 27 ft. OD.
Carbon steel pipes are an essential component in construction and structural engineering to support heavy loads. They are corrosion resistant and have high strength.
Manufacturing Process
Carbon steel pipes are cylindrical tubes designed primarily from an alloy with iron and carbon as the main constituents. The melding of these elements provides the strength and flexibility that allows them to carbon steel pipe factory serve many applications in diverse industries. Carbon steel piping is available in a range of sizes and can be either seamless or welded.
The process of making carbon steel pipes begins with procuring high-quality raw materials, such as iron ore and coke. The material is then melted in a blast furnace, where it’s combined with varying amounts of carbon and other alloying elements that determine its final properties.
Once the molten steel has reached its desired temperature, it’s cast into a billet, a flat piece of steel that will eventually become the pipe’s outer shell. The next step is to pierce this solid, near-molten steel billet using a machine called a mandrel.
This is a critical point in the manufacturing process as any errors will result in a weaker pipe. To avoid these mistakes, manufacturers use devices like x-ray gauges to ensure that the steel being rolled is within its specifications. Once the skelp is pierced, it can then be rolled into a tube using various milling machines. The resulting pipes are then finished and cut to size. This is when they’re ready to be used for construction, oil and gas, automotive, industrial, military, marine, commercial and food preparation applications.
ERW Pipe
ERW, or electric resistance welded pipe, is a round steel tube that has longitudinal welds. It is commonly used for transporting oil, natural gas and other vapor-liquid objects, and can meet high and low pressure requirements. It is a common choice for piping in industries such as automotive, construction and oil and gas.
During the manufacturing process, an ingot or slab of metal is heated and rolled into long strips. This strip is then sent to the ERW mill to be formed into a tubing. During the forming, a welding current passes through the steel to heat it up and create a weld seam. The weld is then welded together.
After the weld, the ERW is then rolled to final size and dimensions. It can then be galvanized for rust prevention and added strength.
The ERW tubing is then ready for use in projects. The benefits of ERW tubing include its high production efficiency, relatively low manufacturing costs, saving materials and easy automation. Also, it can be easily cut, shaped and drilled, making it highly versatile.
Worldwide Pipe offers a variety of ERW carbon steel pipe sizes and lengths. Unlike import ERW, our SureThreadTM pipes are full annealed for superior quality and dimensional accuracy. This means that the weld seam is less likely to crack or deform, and it doesn’t have the hard seam found on standard imported ERW tubing.
Seamless Pipe
Unlike welded pipes, seamless ones don’t have a weak seam that’s susceptible to corrosion. They’re also able to hold more pressure since there isn’t any welding to weaken them. But because of the extra time and effort that goes into their production, seamless carbon steel pipes are usually more expensive than their welded counterparts.
In the manufacturing of this type of pipe, square steel billets are heated to white-hot in a furnace, and then they’re moulded into cylinder shapes. The resulting billets are then rolled with machinery to form the pipe shells, with mandrel bars inside them for larger diameter pipes. This enables them to have more standard outside diameters and controlled wall thicknesses.
This type of pipe requires specialized equipment and strict quality control to ensure accurate measurements. The process is very labor-intensive, but the result is a durable and cost-effective product.
Industrial Metal Supply in Sun Valley, CA, stocks a range of black and hot-dipped galvanized welded and seamless carbon steel pipes with lengths from seven to 21 feet. It also provides secondary services like slitting, shearing, cutting to size, plate burning, drilling, cambering and saw cutting. It serves commercial, transmission, telecommunication, OEM, marine and construction industries. JIT delivery is available. This supplier keeps most of its products in stock. Other supplementary services include heat treating, aging, annealing, Blanchard grinding and deburring.
SAW Pipe
Escalated urbanization & advancement in construction industry in Asia Pacific & Middle East is surging demand for SAW pipe. It is used in various applications like water & slurry transportation and oil & gas industry for transportation of flammable & non-flammable fluids. Rise in mining industry also boosts the demand for SAW pipes. Moreover, it is utilized for plumbing purposes in buildings & constructions.
Submerged arc welding (SAW) process is an automated process, Mild steel coil which reduces the risk of errors and improves the quality of welds. It also allows for larger diameters than other welded steel pipe processes. These advantages make SAW pipes an ideal choice for critical applications.
Carbon steel is an extremely versatile material that can be easily shaped, cut, and welded into a variety of specifications and requirements. Its malleability enables it to resist the typical wear and tear seen in industrial and infrastructural settings, making it a good choice for applications where longevity is an important factor.
The quality of LSAW and SSAW carbon steel pipes is tested using various non-destructive tests (NDT) to ensure that the pipe meets code, standard and specification requirements. It is also visually and dimensionally checked by inspection engineers before dispatching. Upon successful inspection, the pipes are marked as per the standards and sent for packaging. Once all NDT and inspection are complete, the pipes are hydro tested to ensure they can withstand high pressures.
