Selecting a Roller Conveyor System
A roller conveyor system is a versatile solution for every warehousing, manufacturing, and distribution environment. From simple, gravity-driven rollers to complex circuits, powered and motorized conveyor systems are ideal for every task.
Key specifications like load capacity and roller size influence the type of conveyor system you need. The weight, dimensions, and condition of materials must be carefully considered to ensure the correct conveyor is chosen for your environment.
Customized Solutions
When selecting a conveyor system, consider the options for customization to maximize the system’s functionality. This includes features like adjustable stops and controls, integration with robotic systems, and a variety of roller sizes and materials to meet the needs of your application. Additionally, look for a manufacturer that offers post-installation technical support and services to ensure your custom conveyors operate smoothly.
Design considerations for a conveyor system can impact the overall cost and effectiveness of the system. The type of conveyor rollers and frame, as well as the size and weight of the loads to be transported, all affect design decisions. Steel, aluminum, and plastic rollers are available in a variety of diameters and designs to suit specific loading conditions. Bearings and axles are also a key consideration. Stainless steel axles offer corrosion resistance, an essential feature for applications in marine environments. Hollow axles are a lightweight option that reduces load weight without sacrificing strength.
Other design considerations include friction requirements, such as the coefficient of friction between the conveyed products and rollers, to prevent damage. Roller diameter and spacing are selected to match the load size and weight, ensuring stability and efficient movement. The system’s frame must be able to withstand the load capacity, as well as the stresses of rotational forces and impact from sudden stops or shifts in direction.
Flexibility
Roller conveyors offer a flexible and versatile option for product movement. They can be customized to accommodate numerous product sizes and shapes, and can be adapted for point-to-point line movement, ensuring that roller conveyor system products are able to move from one end of the line to the other with minimal disruptions. These systems are available in both powered and non-powered configurations and can be designed with numerous ancillary modules, such as Blade Stops, Side Transfers, Switch Sorters, Merges etc. Various types of rollers are available depending on the load, with low set or high set options to accommodate different loads.
These conveyors are highly ergonomic and support safe material handling practices. This can help to reduce worker fatigue and injuries, as well as increase efficiency and productivity. However, it is important to note that a conveyor system will not be effective if the system is not properly maintained and operated. Warehouse managers should prioritize the installation of conveyors that are aligned with their workflow needs and the operational challenges of the facility. They should also follow maintenance protocols that include regular inspections of the conveyor components to identify and address any signs of wear, damage or malfunction.
Lastly, warehouse managers should ensure that their workforce is trained on the proper operation and maintenance of conveyors to maximize the performance of these systems. This can be achieved by implementing comprehensive training programs that cover both basic and advanced operational skills. It is also a good idea to seek employee feedback on their experiences with the conveyor system, as this can provide valuable insights into improving and optimizing the conveyor’s functionality.
Durability
Roller conveyors are a simple yet durable option that supports light to heavy loads and are often leveraged in manufacturing, logistics, and warehousing. They provide a reliable and cost-effective material handling solution for non-fragile items with stable bottoms such as boxes, cartons, totes, and pallets. When paired with a belt conveyor, they can handle items of varying shapes and sizes without damaging them.
Rollers are constructed of durable materials like stainless steel and are often reinforced with aluminum for added strength. This ensures they can withstand on-going use and frequent cleanings metal cutting bandsaw machine manufacturer without sacrificing durability or reliability. Durability is also important to consider for long-term operational costs as it helps minimize maintenance needs and lower overall operating costs.
Frames are also made of durable materials, such as stainless steel, and serve as the backbone of the conveyor system. They support the conveyor belt and house other vital components like motors and pulleys, ensuring the conveyor system functions effectively and safely. Regular maintenance checks are important to identify and address issues with rollers or frames, including any loose or rusty parts that could affect conveyor safety or lead to accidents. They can also reduce operational noise by identifying and correcting any issues that may be increasing unwanted sound levels. This can help ensure the conveyor system meets local noise regulations and complies with industry standards.
Safety
Safety and security features are essential for ensuring that your conveyor system operates smoothly while minimizing risks for employees. In addition to making sure the conveyor is properly balanced and sized, you should also install proper guards in areas where hazards like in-running nip, drawing-in, trapping or crushing, friction burns or abrasion are likely (includes above, sides, and below the conveyor). You should also include ground belts on belt conveyors to prevent static buildup.
Another important consideration is implementing thorough operation training for your employees to ensure they know how to start, stop and control the conveyor correctly. This includes teaching employees how to recognize and handle potential hazards, such as an uneven load or an obstruction in the conveyor path.
It’s also a good idea to implement regular inspection and maintenance procedures to reduce downtime caused by mechanical problems. Checking motors often for signs of overheating, strange noises or other issues can help you catch problems before they cause a breakdown and prevent costly repairs. Likewise, installing copper sheeting around electrical circuits can be helpful to prevent shocks from accidental contact with power sources. These simple steps can help you create a safer work environment and protect your company from legal liability. This in turn, can boost employee confidence and morale while reducing turnover and lost productivity.
