Silicone Parts Manufacturer
Custom manufacturer of compression/injection molded silicone rubber parts. Also provides lathe, waterjet, die and kiss cutting services. Capable of low to high volume production runs. Serves automotive, agriculture, electronics, telecommunication and medical industries.
Liquid Silicone Rubber (LSR) is a two-component thermoset material that can be injection molded to produce elastic parts. It is ideal for insulating electrical circuitry and creating slip-resistant handles on tools.
SIMCOA OPERATIONS
SIMCOA OPERATIONS is an Australian based company dedicated to producing the world’s highest quality silicon. This high-grade silicon plays a vital role in the production of many industrial and lifestyle products that we use everyday.
Their flagship Kemerton-based plant is located in Western Australia and includes a pair of charcoal retorts, three submerged arc electrical furnaces, and a filter plant for the recovery and treatment of furnace off-gases. Currently, the company produces enough high-grade silicon to meet domestic demand and exports the remainder.
The company has a strong focus on people, performance and productivity. Their plant is operated by their highly skilled workforce, and they are dedicated to providing customers with innovative solutions that meet their specific requirements.
Their private customization service allows them to offer quick turnaround prototyping and short-run production. This allows them to provide their customers with high-quality silicone products at a low price. In addition, their manufacturing technology capabilities are among the best in the industry. This enables them to provide high-quality silicone rubber products that are manufactured under strict quality control standards.
Stockwell Elastomerics Inc
Stockwell Elastomerics manufactures silicone gaskets, pads and components that serve demanding technology applications. The company offers a wide range of value added services including custom fabrication, assembly, lamination and waterjet, die and kiss cutting. It serves a variety of industries, including the LED lighting industry. The company also provides EMI gaskets, conductive silicone foam and PORON gaskets, thermal pads and cellular urethane components.
Stockwell carries closed-cell silicone sponge, solid and foam gasket Silicone Parts Manufacturer materials as well as a broad range of Rogers(tm) BISCO(tm) materials such as Viton(tm), PORON(tm), NORSEAL(tm) and fluorosilicone. These material are readily molded into complex 3D shapes using liquid injection molding. Several conductive silicones are available, including nickel-graphite EMI shielding compounds.
Injection and compression molds produce high-quality, low-volume molded EMI gaskets and other specialized parts. Stockwell also carries combination EMI gaskets, which feature nickel-graphite filled silicone sponge or foam with knitted wire mesh cord bonded to the edge of the gasket to provide better shape factors that reduce closure force for greater noise attenuation. These are ideal for larger enclosures and server racks.
Extreme Molding
Injection molding is a highly precise process that offers a high degree of quality control. The molds are made using expensive tools and the process is labor-intensive. However, it is an efficient and cost-effective way to produce parts. It is ideal for complex shapes and a wide range of materials. Its applications include silicone, thermoplastic elastomers, and specialty elastomers. Extrusion molding, on the other hand, is an inexpensive, cyclical production method that produces stock product that can be cut to length after it’s produced.
When choosing a US silicone injection molder, look for one with a proven track record and a collaborative approach. They should be able to respond quickly to questions and provide guidance throughout the manufacturing process. They should also be able to offer advice on product design and material selection.
Located outside of Albany, NY, Extreme Molding is a women owned and operated company that serves large and small customers across industries (such as infant, pet, and promotional products) with silicone products made in the USA. They are a full service provider of silicone rubber and thermoplastic elastomer injection molding, assembly, and packaging.
ARCO Silicone
Silicone rubber is a versatile production material that can be used in a variety of different applications. This is why it’s important to choose a manufacturer with the proper experience and expertise. A good Silicone Parts Manufacturer manufacturer will have strict quality control standards and be able to produce custom products that meet your exact specifications.
ARCO Silicone is a family-owned custom manufacturer of extruded and molded silicone rubber products made in the USA. They offer a wide range of custom materials, including foam and conductive silicone, as well as food-grade bands and tubing. Their manufacturing capabilities include extrusion, calendering, and slitting, as well as overmolding with metal or plastics.
SIMTEC is a leader in liquid silicone rubber injection molding, offering high-precision production of parts and components for a broad range of industries. Their full-service portfolio starts with design support early on and carries through to high volume production with specialized automation, inline value-added operations, certified quality systems, and class 8 compliant clean rooms. They specialize in medical, automotive consumer, and safety/building technology industries. They also provide design services and engineering support.
SIMTEC
Simtec is a custom manufacturer of Liquid Silicone Rubber (LSR) and LSR 2-Shot (LSR/Thermoplastics) injection molded components. They provide design support, class 8 cleanroom hygienic production and large-scale manufacturing of LSR parts and products for companies in the automotive, consumer, sanitary, medical and life science industries. They are ISO 9001:2015 and TS 16949:2016 certified, and are committed to conducting their business in an environmentally responsible manner.
The process of creating silicone rubbers is known as reaction injection molding (RIM). In this method, two-component platinum cured LSR material compounds are mechanically mixed and then injected into a mold using a pressurized impingement mixing system. The two-component platinum cured LSR compound is then allowed to cure and set in a mold to produce the finished part.
In order to maximize the performance of this process, it is important that the incoming silicon be in a form that is ready for processing. This is possible through a combination of careful material selection and a thorough understanding of the RIM process. These factors can help reduce the amount of stress and flash, and eliminate sink in the mold.
